found my problem
forgot the header stuff
def pdf
if @request.env['HTTP_USER_AGENT'] =~ /msie/i
@headers['Pragma'] = ''
@headers['Cache-Control'] = ''
else
@headers['Pragma'] = 'no-cache'
@headers['Cache-Control'] = 'no-cache, must-revalidate'
end
send_data gen_pdf, :filename => "robbyonrails-fpdf-test.pdf", :type =>
"application/pdf"
end